Specimen Extraction & Machining

Test specimens are rough cut from a specified location on the sample material, following a required specification or a drawing provided with the order.

LTI’s specimen extraction floor runs 12 vertical tilt-frame bandsaws and a Maxiem waterjet cutting system on a dedicated 4,000 sq. ft. floor. A 3-ton overhead crane positions heavy or oversized stock before cutting.

The large capacity vertical bandsaw handles specimen extraction up to 31.25″ × 37.5″ at workloads to 5,000 lbs. Blade speeds from 50 to 450 FPM accommodate aluminum through hardened alloy steels. For weld specimens, etching identifies the weld centerline or heat-affected zone before the cut is made.

All extraction is performed at LTI. Chain of custody is documented from material receipt through the test report.

Turning uses a lathe by rotating a part against a stationary cutting tool to center and turn in diameter. Lathing is a requirement for all round specimens, including tensile, stress rupture, Gleeble, Jominy, rotating beam, and fatigue, since rough-cut test specimens are usually square. In addition to further refining specimen dimensions, turning reduces the gage length and threads the ends when fixturing on test machines is required.

Milling removes material by feeding a workpiece past a rotating cutter with multiple teeth. The advantage: machined surfaces can be flat, angular, or curved, and milling produces a wide combination of shapes. This process precisely machines test specimens such as stress rupture, hardness, and flat tensile specimens. Also, side, face, and root bend specimens for weld qualifications and certain corrosion specimens are available. Milling can also further refine Charpy specimens for the next step: grinding.

Grinding is the finishing step for many test specimens, including Charpy, hardness, compact tension, and macro specimens used in metallurgical examinations. Low-stress grinding capabilities for performing specific machining for Aerospace applications. During grinding, a rotating abrasive wheel smooths the surface to give the material a refined look or to attain the desired finish. This process also creates a high-quality surface finish of 32 Ra (roughness average) or better.