LTI Testing Services Accredited by A2LA

Laboratory Testing Inc. (LTI) has expanded its accreditation with The American Association for Laboratory Accreditation (A2LA). Many materials testing services under the umbrellas of mechanical testing and chemical testing have been added to the lab’s scope of accreditation, which previously included calibration and dimensional testing services. The lab’s A2LA certificates state that LTI is accredited in accordance with the recognized International Standard ISO/IEC 17025:2005 (General Requirements for the Competence of Testing and Calibration Laboratories).

The following tests have been added to the A2LA accreditation held by Laboratory Testing Inc.:

  • Mechanical Testing – Hardness, Tensile and Proof Load, Jominy Hardenability, Expansion (Pin test), Flattening, Conductivity, Flare, Fastener, Bend, Stress Rupture, Hydrogen Embrittlement, Impact (Charpy), Drop Weight, Metallographic Evaluation, Weld and Braze Evaluation, and Failure Analysis.
  • Chemical Testing – Optical Emission Spectroscopy (OES), Wet Chemistry, Inductively Coupled Spectroscopy (ICP-AES and ICP-MS), Combustion/Fusion (LECO), Portable X-ray Fluorescence, Fourier Transform Infrared (FTIR) Analysis, Corrosion Susceptibility, Salt Spray, and Humidity Exposure.

Laboratory Testing Inc. received its first A2LA accreditation certificate in 1989 for dimensional testing and added a certificate for calibration in 2001. The lab has continued to expand the scope of accredited testing and calibration services over the past 20 years. All of LTI’s current accreditations are valid until March 31, 2013 and may be viewed on the company website. http://www.labtesting.com/quality-accreditations.php.

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Test specimens machined at LTIDestructive testing is performed to evaluate physical characteristics of materials, such as strength, ductility, hardness and composition, and to determine susceptibility to corrosion. The information is most often used in material selection or failure analysis. This testing is performed on samples of material known as specimens or coupons that are prepared by machining to exacting dimensions and other precise requirements.

The Process

The four main processes performed in the production of test specimens are sawing, milling, turning and grinding. Although sawing is the starting point for all specimens, one or more of the other three processes may be performed during the preparation of specific types of specimens.

Sawing
Specimens are rough cut to length by sawing from a specific location on the sample material or part, as stated in a required specification or dictated in a drawing provided with the order. During this step, the material is cut into a workable size, which is generally close in size to the final specimen. If welds are involved, parts may be etched to identify position of the center line or heat-affected zone.

Turning
Turning test specimensTurning is performed on a lathe by rotating a part against a stationary cutting tool to center and turn in diameter. This is a required step for all round specimens including tensile, stress rupture, gleeble, jominy, rotating beam and fatigues, since rough-cut specimens are usually square in shape. In addition to further refining specimen dimensions, the turning process reduces the gage length and threads the ends when required by fixturing on test machines.

Milling
Milling Test SpecimensMilling is the process of cutting away material by feeding a work piece past a rotating cutter with multiple teeth. The machined surface may be flat, angular, or curved and can be milled to any combination of shapes. Specimens such as flat tensile, stress rupture, and hardness samples are precision machined by this process. Also, side, face and root bend specimens for weld qualifications and certain corrosion specimens are milled. Milling is also used to further refine charpy specimens for the next step, grinding.

Grinding
Grinding test specimensGrinding is the finish step for many types of specimens including charpy, hardness, compact tension and macro specimens used in metallurgical examinations. During grinding, a rotating abrasive wheel smooths the surface to give the material a refined look or to attain the desired finish. When required, this process can be used to create a high-quality surface finish to 32 Ra (roughness average) or better.

Machining at LTI

The Machine Shop at LTI prepares all types of test specimens to required ASTM specifications and customer requirements for mechanical and corrosion testing. Our machinists also rough cut and grind metallography specimens, prepare chips for ICP analysis and perform electrical discharge
machining (EDM). Most specimens are machined from metals, including metal matrix composites, hardened steels and nickel-base alloys, using the latest CNC turning, milling and grinding machines.

All machining is PRI/Nadcap accredited and LTI is on the NIST Qualified Manufacturers List for Charpy V-notch Impact verification specimens. Traceability of sample material and specimens is insured from receipt inspection through the final process.

LTI specimen machining is a time-saving convenience for testing customers. These services also are available to companies that perform testing inhouse. Refer to our Sample Size Guidelines when ordering.

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