Fracture Mechanics

Fatigue Crack Growth & Fracture Toughness Testing

Test specimensThe experienced staff specializing in fracture mechanics at Laboratory Testing Inc. performs both Fatigue Crack Growth Testing and Fracture Toughness Testing. The engineering group is active in the ASTM process and regularly attends ASTM committee meetings. They excel at working with clients to develop custom test procedures for their unique requirements.

Everything To Meet Your Testing Needs

LTI is Nadcap accredited for both fatigue crack growth and fracture toughness testing. We not only have the team, but also the equipment, to handle your testing needs.

  • fatigue testing and analysisComputer-controlled servohydraulic load frames provide loads ranging from 40 lbf. up to 100,000 lbf., cycling at a rate of up to 40 hertz.
  • Temperature chambers, furnaces and instrumentation that allow testing to be performed between temperatures of -150°F and 2000°F.
  • high precision inspection microscope for measuring specimen dimensions before testing and crack surfaces after testing.

Aluminum, Steel, Titanium and Nickel Super Alloys can all be tested.

Routine Test Standards:

  • fatigue test labASTM E399 KIc Linear-Elastic Fracture Toughness Testing
  • ASTM E647 Fatigue Crack Growth Testing
  • ASTM E1290 Crack-Tip Opening Displacement (CTOD)Testing
  • ASTM E1820 JIc Elastic-Plastic Fracture Toughness Testing
  • ASTM E1820 Crack-Tip Opening Displacement (CTOD) Testing

Also ask us about custom testing and our Machine Shop’s in-house specimen preparation service.

Fatigue Crack Growth Testing

Fatigue Crack Growth Testing characterizes the rate at which a preexisting crack will grow under varying stress states. The test measures the rate of growth of a crack from a preexisting sharp “starter crack” under the controlled application of a cyclic load. During the course of the test, measurements are made of the length of the crack at intervals of cycle count. Currently the crack length is measured either by compliance changes of the sample using a clip gauge or by the potential drop method.

The test is performed according to the standard ASTM E647 and in-house procedures developed with industry experts.

Fracture Toughness Testing

Fracture Toughness Testing provides information about a material’s resistance to crack extension under a steadily increasing load. The conditions of load and crack length under which a sharp crack will begin to grow in the material are measured.

Fracture Toughness Testing is currently performed by LTI according to these standards:

  • ASTM E399 determines KIc. This method has been in use since the early 1970’s and has broad use across material specifications. It’s also referred to as KIC or K1C fracture toughness.
  • ASTM E1820, which determines JIc, can characterize more ductile, tougher materials that exhibit stable crack growth before failure, which may prevent valid results being obtained from E399 testing. Two other fracture toughness parameters, KJIc and CTOD(δ) are also available from the E1820 data analysis. J-R and δ-R curves can be generated and provided.
  • ASTM E1290, which has been superseded by ASTM E1820, can also be performed to obtain a CTOD value.

Specimen Preparation

High quality specimens and fixtures, as required by ASTM for all types of fracture and fatigue testing, are produced by our in-house Machine Shop using the latest in CNC equipment.

Specimens that can be machined include:

  • C(T)
  • M(T)
  • SEB
  • SEN
  • Surface Flaw

LTI Fracture Mechanics Capabilities

  • Tests:  Fatigue Crack Growth, Fracture Toughness
  • Loads:  40 lbf. to 100,000 lbf.
  • Temperatures:  -150°F to 2000°F
  • Specifications:  ASTM E399, ASTM E647, ASTM E1290, ASTM E1820
  • Test Specimens:  Inhouse machining of specimens in a full-range of geometries and sizes.

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“Thank you for allowing me to visit your facility and witness a micrometer calibration first-hand, it helped me understand the concept so much better. It is clear that LTI is a wonderful group of people to work with and they operate in a true team environment. Your staff has gone over and above the call of duty to help Superior Tube. We truly appreciate your help.”

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Superior Tube Inc.

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